How it works
The formula
each bar = the other span − 2 × cover, plus a lap wherever two sticks join
sticks = total length ÷ stick length, rounded up
Assumptions
- Cover: 3 in from the edges, the ACI 318 minimum where concrete is cast against and permanently exposed to earth.
- Laps: 40 bar diameters (20 in for #4), a common rule of thumb. Your plans or local code may call for more.
- Weight: ASTM A615 nominal weights: #3 0.376, #4 0.668, #5 1.043 lb per ft.
- Each run is cut from full sticks plus one last piece, and last pieces share a stick where two or more fit. A single grid at one level; a two-layer slab takes twice the bar.
Worked example
A 20 × 12 ft slab, #4 at 18 in, 3 in cover, 20 ft sticks
- 8 bars the long way and 14 the short way
- 317 ft in all with laps (212 lb)
- ÷ 20 ft → 22 sticks, 112 crossings to tie
20 ft sticks of #4 at 18 in, by slab
| Slab | Feet | Sticks |
|---|---|---|
| 10 × 10 ft | 133 | 8 |
| 12 × 20 ft | 317 | 22 |
| 20 × 20 ft | 546 | 28 |
| 24 × 24 ft | 805 | 44 |
| 30 × 40 ft | 1,698 | 97 |
Questions people ask
How much rebar for a 20 × 20 slab?
At #4 bar 18 in on center with 3 in cover: about 546 ft, or 28 sticks of 20 ft.
What rebar spacing for a slab?
Driveways and patios often use #3 or #4 bar 12 to 24 in on center each way; structural slabs follow their plans. Wire mesh or fiber is common for light patios.
How long should rebar overlap?
A common rule is 40 bar diameters, about 20 in for #4. Splice lengths in structural work come from the engineer or code and can be longer.
How far from the edge should rebar be?
At least 3 in where the concrete is poured against the ground, so the steel stays protected from moisture.